Cell Pal Dual — Robotics Palletizing Cell Challenge
End-of-line palletizing needed higher throughput, fewer manual touches, and dependable operation across SKU changes.
Solution Gizelis Robotics deployed the Cell Pal Dual palletizing cell with two pallet positions so one pallet can be swapped while the robot continues building the other. The cell uses a Yaskawa PL80 robot with a pneumatic/vacuum box gripper, HMI with palletizing recipes, roller infeed, safety curtains/fencing, and a compact steel base for easy relocation between lines.
Key Specs
Max product weight & height
Up to 50 kg per case / Up to 235 cm
Throughput (typical offer spec)
~600 boxes/hour
Dual-pallet operation for uninterrupted cycles
Results at Creta Farms Faster cycle times and greater reliability, with reduced manual labor thanks to automated palletizing and dual-pallet uptime. (As announced by Gizelis Robotics regarding the Creta Farms install.)
Why it works
Dual stations protect throughput during pallet changeover; the PL80’s reach and payload cover tall stacks and heavy cases, while the vacuum gripper delivers “zero product fall” handling claimed in the solution brief.
The CELL PAL DUAL combines intelligent design with compact engineering to achieve outstanding results in end-of-line automation.A single industrial robot equipped with a dual gripper efficiently palletizes boxes from two separate conveyors, ensuring smooth, synchronized operation and maximum throughput.
Cell Pal Dual Features
Dual-line palletizing
with one robot
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Compact, modular, and plug-and-play installation
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Recipe-based pallet pattern selection via touchscreen
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MI Automatic handling of multiple box sizes and stacking heights
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Versatile Robotics.
Limitless Possibilities.
Results Achieved
- 40% increase in palletizing speed
- Unmanned, continuous operation
- Stable and consistent pallet formation
- Improved ergonomics and worker safety
- Fast ROI through labor savings and productivity gains
This installation demonstrates Gizelis Robotics’ expertise in developing high-performance automation solutions for demanding industrial environments — helping Greek manufacturers embrace Industry 4.0 with reliability, efficiency, and innovation.
Questions?
If you have any questions about our products or services, do not hesitate to contact us. Our team of experienced partners, is ready to answer any questions you may have.
