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Robolayer Pall

Robolayer Pall — High-Throughput End-of-Line Palletizing

Gizelis Robotics proudly announces the completion of the largest layer palletizing project ever implemented in Greece, awarded by one of the country’s leading yogurt producers — Hellenic Dairies. This high-performance installation stands as a benchmark in food industry automation, designed to deliver exceptional speed, reliability, and hygiene compliance.

Five independent production lines continuously feed the robotic system with yogurt carton tray stacks. The products are elevated 3 meters above ground using specially designed continuous-flow lifters, ensuring smooth, uninterrupted product handling.

From there, plastic chain conveyors drive the trays into programming tables, where up to five complete pallet layers are formed simultaneously. Three Yaskawa PL500 robots, equipped with Gizelis Robotics’ uniquely engineered layer palletizing grippers, handle the process with remarkable precision — achieving a total system capacity of 32 pallets per hour.

Key Features of Robolayer™

Gizelis Robotics delivers:

Maximum throughput with continuous 24/7 operation

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Compact and ergonomic design, fitting into existing production areas

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Reduced manual handling, improving safety and consistency

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Reliable and scalable automation, ready to grow with future demands

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Versatile Robotics.
Limitless Possibilities.

Application Uses

Robolayer™ serves packaging, food, dairy, and FMCG lines offering high-output palletizing for multi-format goods.
Versatile Robotics. Limitless Possibilities.

See Robolayer™ in Operation

Contact us to schedule a demo, pilot, or system evaluation.